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Fans in line is our best-selling packaging: it is easy to use, the fans stay perfectly in line, they are convenient to pick up and the tray looks professional. In addition to the XL tray (20 lines) we also produce the XS tray (15 or 30 lines) and the XXL tray (40 lines).
CATEGORY: FANS IN LINE
XL And XXL Trays: What Changes At Scale
Bigger trays reduce the number of swaps in a busy day, but they also stay open longer. Both effects matter for a high-volume studio.
- 01Alignment across the full widthThe wider the tray, the more a transport shift shows. Check the far edge.
- 02Exposure managementA tray open for a long shift is exposed longer. Plan storage and rotation around that.
- 03Tray rigidityA large tray that flexes will not keep rows aligned. Check the board stiffness.
- 04Box dimensionsXL and XXL need their own box sizes. Packaging confirmed against the standard tray will not fit.
- 05Consumption planningLarger trays suit high-volume studios. For a low-volume studio they increase waste at the end of a tray.
Frequently Asked Questions
What are XL and XXL trays?
Tray formats that carry substantially more fans than a standard tray. They reduce the number of trays a studio consumes across a busy day.
XL or XXL - how do I choose?
By how many fans a full set consumes and how much workspace you have. XXL suits high-volume studios; XL is the middle step for studios that do not want the larger footprint.
Does a larger tray affect product quality?
It affects exposure. A tray that stays open longer is exposed longer, so storage and handling matter more with the larger formats.
What should I verify in a sample?
That fans remain aligned across the full width and that the strip holds at the far edge, which is where a larger tray most often shows a defect.
Does the format change the packaging?
Yes. Box internal dimensions are specific to the tray footprint, so packaging is confirmed against this format.